Picture for category Drones - UMVs

Drones - UMVs

APSX • DRONES • UNMANNED VEHICLES

Bring Real-World Manufacturing to Drone and UMV Development

Innovate faster in drone and unmanned vehicle manufacturing with compact, precision injection molding. Go beyond 3D printing and stop outsourcing. With the APSX injeciton machines, your teams can mold repeatable, production-grade plastic and silicone parts in-house for development, testing, and low-volume production.

Drone and unmanned vehicle systems require lightweight, durable, repeatable plastic parts that perform in real operating conditions. APSX’s small-footprint injection molding machines help UAV and UMV developers move from concept to functional thermoplastic parts quickly and affordably. From sensor housings and cable clips to covers, brackets, and airframe support components, APSX machines give your team a practical way to iterate faster, test better, and reduce dependence on outside suppliers.

Preparing UAV Teams for Faster, Functional Part Development

Slow Outsourcing | Outsourced tooling delays

Tooling quotes, prototype delays, and short-run vendor lead times slow airframe development, subsystem testing, and flight iteration.

Prototype ≠ Production | Printed parts vs molded parts

3D printed parts are useful early, but they often do not reflect the molded material performance, repeatability, or production geometry needed for real-world drone applications.

Fast Iteration | Constant design changes

Drone and UMV systems evolve quickly. Housings, clips, covers, mounts, wire-routing features, and assembly details often need multiple revisions before the design is stable.

The Solution: A Complete Desktop System

The APSX-PIM V3 is an all-electric, enclosed, automatic injection molding machine designed for quick setup and quick production. UAV teams can create production-representative thermoplastic parts in-house, tune process parameters, and test fit, strength, and material performance without waiting on outside vendors.

APSX-PIM Making Parts in One Day

  • High Precision & Repeatability
    Maintain consistent fit and geometry for housings, clips, covers, fairings, and structural support parts. With the high-end sensor technologies, repeatable molding performance is standard with the APSX-PIM V3 injection machine.
  • Rapid Functional Prototyping
    Quickly mold real plastic parts in-house, speeding up design iteration, subsystem validation, and flight testing. The whole process can be completed in ONE-DAY from 3D drawing to holding a finished plastic part in your hand. You have options to use an aluminum mold or a 3D printed mold.
  • Cost-Effective Small Batch Production
    Ideal for beta fleets, pilot production, internal testing builds, or replacement parts without the high overhead of industrial injection molding. Once your part design is finalized, you can still use the APSX-PIM to make 1000 parts a day! If your part is small enough to use a multiple cavity mold, multiply that 1000 parts by the number of cavities.
  • Compact, Lab-Friendly Design
    Easily fits into drone labs, engineering departments, and pilot production cells with minimal setup. The APSX-PIM can be placed on a 4' by 2' bench or table. There is only one cable to connect to 110V power. There are no water or shop air connections required. It is a very clean and simple setup. You can make your first test part in 30 minutes.
  • Broad Range of Engineering Resins
    Run common thermoplastics such as PP, ABS, PC, HDPE, Nylon, and POM depending on the part design and application. Here are some sample materials that you can choose from.

 

 

 

Unlock a New World of UAV Product Development

 

Material & Geometry Testing

Evaluate stiffness, weight, shrinkage, finish, and part geometry with real molded plastic instead of relying only on printed parts.

 

Design for Manufacturing (DFM)

Test ribs, bosses, snap fits, wall thickness, mounting tabs, and cable features on a low-cost mold before finalizing production designs.

 

Short-Batch Flight Validation

Produce parts for integration builds, field testing, customer demos, and pilot fleets without waiting on outside tooling vendors.

 

Housings, Mounts & Fixtures

Quickly iterate electronics covers, GPS housings, battery retainers, cable clips, landing-gear accessories, and assembly fixtures in-house.

Potential Applications & Specific Parts

APSX Drone Parts

Sensor and Camera Housings

Protective enclosures for cameras, LiDAR, telemetry, and embedded sensor systems that require stable fit and lightweight construction.

Battery and Electronics Covers

Functional housings and covers for power systems, control electronics, and communication modules used in drone platforms.

Cable Routing Clips and Guides

Custom molded plastic components that help manage wiring, tubing, and cable paths in compact airframes and vehicle assemblies.

Landing Gear and Support Components

Low-volume molded plastic parts used in ground contact, structural support, and replaceable external hardware.

Airframe Accessories and Mounts

Brackets, interface parts, clips, retainers, and lightweight support features for UAV system integration and testing.

Fixtures and Assembly Aids

In-house molded support parts for production support, airframe assembly, subsystem alignment, and maintenance setups.

Built for Teams That Need to Move Fast

APSX systems are used by innovators, labs, and manufacturers that need practical in-house production capability for real plastic parts. For UAV and UMV teams, that means faster iteration, more control over development, and a better bridge between prototype and production.

Drones / Unmanned Vehicles FAQs

What types of drone parts are appropriate?

Small to medium plastic parts such as housings, covers, clips, cable guides, battery covers, and low-volume functional components are a strong fit.

Can we make our own molds?

Yes. You can machine aluminum molds by using the templates we provide.

Do you help with setup and training?

No need for any assembly work. But a 2-hour remote first part session with an APSX engineer is available on request.

Can APSX-PIM support low-volume production?

Yes. APSX-PIM is well suited for pilot fleets, beta units, replacement parts, and other short-run production needs.

Ready to Build Better UAV Parts Faster?

Let’s discuss how APSX-PIM V3 can help your team move faster with real thermoplastic parts made in-house.

 

CNC Machining Solutions for Drones and Unmanned Vehicles

APSX-NANO Swiss CNC

Expand UAV Development with Compact Swiss CNC Turning

APSX’s small-footprint Swiss CNC lathe, the APSX-NANO, gives UAV teams the ability to machine small, precise metal components in-house. From shafts and pins to custom fasteners and miniature hardware, APSX-NANO helps engineering teams move faster and reduce dependence on outside machine shops.

Advantages of APSX-NANO for Drones and UMVs

  • High Precision for Small Components
    Machine tight-tolerance parts such as shafts, pins, bushings, spacers, and miniature hardware used in drone and unmanned vehicle systems.
  • Compact Design
    Integrates smoothly into engineering labs, prototyping spaces, or pilot production cells with minimal floor space requirements.

    APSX-Nano Detailed Specs

  • Cost-Effective Low-Volume Machining
    Ideal for specialized short-run parts without the overhead of large machining centers or long outsourced lead times.
  • Broad Material Compatibility
    Machine aluminum, stainless steel, brass, and other common engineering metals depending on the application. To see more available materials please go to APSX-NANO Swiss CNC category.
  • Faster Prototyping & Iteration
    Quickly create and revise critical metal hardware in-house instead of waiting for external machine shop deliveries.

Potential Machined Parts for UAV Systems

  • Shafts and Pins
    Small precision components used in moving mechanisms, mounts, pivots, and support systems.
  • Custom Fasteners and Hardware
    Short-run specialized mechanical elements for airframes, payload interfaces, and field-repair kits.
  • Miniature Spacers and Bushings
    Useful for alignment, spacing, and precise assembly in compact UAV systems.
  • Sensor and Mechanical Interface Parts
    Small turned components used to support instrumentation, payloads, and precision assemblies.

Contact Us

Learn how APSX-PIM and APSX-NANO can help your UAV team prototype faster, validate with real parts, and build stronger low-volume workflows in-house.